At seven o'clock in the morning, the hum of mechanical operation was heard in the debugging workshop. Engineer Li was leaning over to adjust the gap between the conveyor belts. The sun shone obliquely on the silver-gray equipment through the ceiling glass. This 18-meter-long automatic packaging line for large-bag fertilizers is about to be shipped to a compound fertilizer company in Shandong. "This system can handle the filling of four types of raw materials with different formulas at the same time. Customers are particularly satisfied with our modular design." He said, patting the warm control panel.
In the finished product testing area, three assembled heavy-bag packaging machines are undergoing the last 72 hours of continuous operation test. Operator Xiao Wang stared at the real-time data jumping on the screen: "Last year, Shanxi customers reported the sealing accuracy problem. This time, we upgraded the dual-sensor positioning system and reduced the error rate to less than 0.3%. "As the robotic arm steadily stacked the 300th bag of 50 kg diammonium phosphate, the automatic coding device marked the clear production batch on the upper right corner of the bag.
"The special needs of fertilizer production companies force us to innovate." The technical director showed the newly developed moisture-proof filling module at the quarterly summary meeting. On the projection screen, a large bag fertilizer automatic packaging line operating in the Inner Mongolia grasslands transmitted real-time images: the strong wind rolled sand and hit the equipment shell, but the display value of the weighing scale remained stable. "For the extreme environment in the northwest, we added a three-level protective cover to the key components. Customers said this is the toughest production line they have ever used."
Warehousing supervisor Lao Zhang knows the changes in the supply chain best. Pointing to the newly arrived German precision cylinder parts, he said: "These core components must be booked three months in advance, but our supplier network can ensure that the key parts of the large bag fertilizer automatic packaging line are continuously supplied for three months." His notebook is densely filled with special needs of customers from all over the country: Yunnan customers need mildew-proof circuit boards, Northeast customers require low-temperature resistant conveyor belts...
In the recent customer return recording of the marketing department, the purchasing manager of a biological organic fertilizer company in Hebei specifically mentioned: "Your system really solves the three major pain points of heavy bag packaging - filling accuracy, sealing strength and stacking efficiency." It is said that after the company introduced the equipment, the packaging workshop changed from requiring 12 workers in three shifts to a smart workshop that only requires 3 people for inspection.
As dusk fell, the assembly workshop was still brightly lit. Five large bag fertilizer automatic packaging lines being assembled are arranged like a steel dragon, and tomorrow they will be sent to Xinjiang, Sichuan, Vietnam and other places. The quality inspector shuttled between them with a handheld terminal, and the green light of the barcode scanner stayed briefly on each key component. In the office building far away, the R&D team is discussing how to integrate AI visual inspection technology into the next generation of heavy bag packaging machines. The moonlight outside the window shines on the "Innovative Equipment of the Year" trophy in the exhibition area, giving it a faint metallic luster.