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AI-Powered Automatic Case Packing Line | 800+ Cases/Hour with Robotic Palletizing Integration

Update Date: 2015-02-28 Hit: 85

 I. Core product positioning

Automatic Case Packing Line is a fully automatic packaging solution designed by Fly-Pack Factory for high-speed packaging and production line integration. It is suitable for the batch packaging needs of boxed, bottled and canned products in the fields of food, medicine, daily chemicals and electronic products. The Automatic Case Packing Line equipment integrates the whole process of unpacking packing sealing palletizing. The single-line speed reaches 200 boxes/minute. It is compatible with corrugated boxes, color boxes and degradable packaging materials. It supports multi-specification mixed packaging and simultaneous processing of special-shaped products. The packaging accuracy error is ≤±0.5mm, which significantly improves the production line efficiency and packaging consistency.

Automatic Case Packing Line, Fully Automatic Case Packing and Palletizing Line

II. Core technical advantages

1. Smart sorting and high-speed packaging

Automatic Case Packing Line is equipped with an AI visual positioning system to identify product size (20-600mm) and arrangement mode in real time. Through the collaborative operation of the dual-station robotic arm, it can realize the precise grasping and packaging of special-shaped products (such as glass bottles and soft packaging). The servo drive system is combined with dynamic compensation technology, and the weight error of a single box is ≤±3g, meeting the high-precision standards of the pharmaceutical and food industries.

2. Compatibility with multiple packaging materials and flexible switching

Modular design: Automatic Case Packing Line supports cartons (thickness 0.5-5mm), PE shrink film and environmentally friendly pallets, intelligent adjustment of sealing temperature (70-200), sealing strength 55N/cm², suitable for cold chain packaging and high temperature environments.

Fast changeover: Automatic Case Packing Line can switch boxes of different specifications (length 100-800mm×width 80-500mm) in just 5 minutes, and supports mixed loading mode (such as 24 bottles + gift combination).

3. Energy saving, high efficiency and safety protection

Energy consumption optimization: Automatic Case Packing Line dual-channel parallel operation reduces power consumption by 30%, and intelligent standby mode saves more than 10,000kWh per year.

Clean production: The Automatic Case Packing Line is equipped with a dust-free filling cabin (dust concentration 0.1mg/m³) and a food-grade stainless steel body, which complies with GMP and HACCP certification; infrared grating protection + emergency stop system ensures safe operation.

III. Industry application scenarios

Automatic Case Packing Line achieves efficient packaging in the following scenarios with high compatibility and stability:

·‌Food and beverage: Collective packing of canned drinks and pre-prepared dishes, supporting flexible configuration of 6-48 pieces/box, and packing speed of 180 boxes/minute.

·‌Pharmaceutical industry: Automatic packaging of drug boxes and instructions, supporting batch traceability code printing and clean room environment.

·‌Daily chemical field: Dust-proof shrink film packaging of shampoo and refills, suitable for high humidity workshops and explosion-proof requirements.

·‌Electronic products: Shockproof pallet stacking of mobile phone accessories (charger + earphones), with a stacking height of up to 10 layers and an error of ≤±1mm.

 

IV. Technical parameters and configuration

Item

Parameter/Function

Processing speed

180-200 boxes/minute (dual-channel synchronization)

Applicable pallet size

Length 800-1200mm×Width 600-1000mm×Height 1000-2500mm

Palletizing accuracy

±0.5mm (AI dynamic correction system)

Power requirement

380V/50Hz, power 20kW

Overall machine size

8500×4000×5000mm (304 stainless steel body)

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