In the field of food packaging, the filling of high viscosity fluids such as honey and jam has always been a pain point in the industry. Traditional equipment often causes filling volume deviations due to liquid wall hanging and unstable flow rate, and PLY-PACK's latest intelligent filling technology is reshaping production standards with hard-core technology. "Honey filling error must be controlled within ±0.5%, otherwise the entire batch of export orders may be returned." The head of the PLY-PACK fluid mechanics engineer team pointed out. The mechanical valves of traditional equipment can fluctuate up to 1.5 grams when dealing with viscous liquids, while intelligent filling technology has achieved breakthroughs through three innovations:
·Ceramic valve body adopts nano-level polishing process to reduce liquid residue by 92%
·Dual-channel temperature control system adjusts the flow channel temperature in real time to maintain the optimal fluidity of honey
·Laser flowmeter calibrates the filling volume with data sampling 500 times per second
This combination of punches stabilizes the filling error of a single bottle within 0.05 grams, which is equivalent to the weight of a sesame seed.
The AI compensation algorithm at the core of the equipment can autonomously learn the viscosity curves of different batches of honey. When the sensor detects that the ambient temperature rises and causes the honey flow rate to change, the system will fine-tune the pump pressure parameters within 0.01 seconds. The actual measured data of Pakistani customers shows that in a 45¡æ workshop environment, the filling accuracy fluctuation for 8 hours of continuous production does not exceed ±0.3%.
The R&D team once completed an extreme test in 48 hours: alternating filling of -18¡æ crystallized honey and 60¡æ melted propolis, and the equipment always maintains constant pressure in the pipeline. This is due to the vacuum insulation design of the double-layer 316L stainless steel flow channel and the electromagnetic induction instant cleaning function - when the system recognizes the liquid switch, it will automatically trigger a 3-second high-pressure flush to prevent cross-contamination.
As the global health food market exceeds one trillion, companies' requirements for packaging accuracy have shifted from "qualified" to "zero defects". PLY-PACK intelligent filling technology has been implemented in 23 countries, helping honey and syrup manufacturers increase product premium space by 12%-18%. As a leading brand director in Saudi Arabia commented: "This system is not only filled with products, but also the right to speak in the international market."
