In the clean area of the pharmaceutical workshop, a micron-level dust may cause the scrapping of the entire batch of products. How to achieve absolute accuracy and zero pollution in powder packaging? The "intelligent solution for high-precision powder packaging machine" of the ply-pack factory gives the answer - through the triple guarantee of intelligent weighing system, sealed moisture-proof technology and modular design, it builds a quality defense line for pharmaceutical companies.
The pharmaceutical industry has almost stringent requirements for powder packaging: the error of active ingredients must be controlled within ±0.1 grams, and cross-contamination caused by dust spillage must be avoided. Traditional equipment often leads to waste of raw materials or unqualified quality inspection due to problems such as insufficient sensitivity of weighing sensors and loose sealing structures. A pharmaceutical company in Southeast Asia once reported: "The hot and humid climate accelerates the rusting of metal parts of the equipment, further amplifying the risk of accuracy deviation."
Intelligent weighing system:
The dynamic compensation algorithm independently developed by ply-pack can sense the changes in ambient temperature and humidity in real time and automatically calibrate the weighing parameters. In the actual test of a pharmaceutical factory in Thailand, the error fluctuation of the continuous 8-hour packaging operation was only ±0.05 grams, far exceeding the industry standard.
Moisture-proof process upgrade:
For the high humidity environment of the Southeast Asian market, the key components of the equipment are made of nano-coating and stainless steel composite materials to effectively block water vapor erosion. Malaysian customer verification data shows that under the same working conditions, the equipment life is extended by 40% and the maintenance cost is reduced by 25%.
Modular design:
From the feeding port to the bag discharge station, all units can be disassembled and cleaned independently. The technical director of a domestic biopharmaceutical company commented: "In the past, it took 4 hours to clean a piece of equipment. Now the modular design reduces the cleaning time to 30 minutes, and completely solves the problem of residual scraps."
· Reduced material waste: The intelligent weighing system can save more than 3 tons of raw materials for a single production line every year;
· Quick response to supervision: The equipment has a built-in 21CFR Part 11 compliance mode, automatically generates audit tracking reports, and meets FDA and Southeast Asian GMP certification requirements;
· Seamless adaptation to production lines: Supports linkage with existing production lines, shortens the transformation cycle to 3 days, and minimizes production stoppage losses.
With the tightening of global pharmaceutical industry supervision and the advancement of the "Made in Southeast Asia" strategy, high-precision powder packaging machines have evolved from "production tools" to "compliance needs". The solution of the ply-pack factory is redefining the reliability boundary of pharmaceutical packaging with millimeter-level precision and intelligent control.
