When receiving northern customers last month, they pointed at the automatic packaging system in the exhibition hall and stared: "Just this iron lump? Wrap spicy strips in the morning and facial masks in the afternoon? Who are you fooling!" I unscrewed the equipment protective cover, pointed to the rotatable module inside and smiled: "Look here, this gripper system can turn from grabbing the greasy spicy strip bag to pinching the facial mask aluminum foil bag by turning a direction-this is the unique skill we have been working on for half a year in the development of instant noodles!"
This matter started with the strange order last year. A certain OEM factory has to package heavy-tasting puffed foods and handle delicate skin care product trial packs. Traditional equipment simply cannot withstand this extreme situation. Either the residual seasoning powder contaminates the cosmetics, or the mask bag is wrinkled by the robot. We have made a fully sealed and flexible transformation for the automatic packaging system. Now when switching products, it is like "washing the stomach and changing clothes" for the equipment - the dust removal system can remove 99% of the residues within ten minutes, and the gripper pressure can be so fine that it can't break an egg.
What I am most proud of is the case of the pet food factory last quarter. Their old production line was originally going to be eliminated, and we performed a "minimally invasive surgery" on the automatic packaging system: retaining the original conveyor belt frame and replacing it with an intelligent sorting robot arm. After the transformation, not only did the energy consumption optimize by one third, but it can also handle five different shapes of snack bags at the same time. When the factory manager was inspecting, he held a bone-shaped chewing stick and shook it: "Even dog food has to be packaged in male and female? Your system is smarter than a dog!"
The intelligent error correction function has made great contributions recently. A nut factory encountered a strange thing: the automatic packaging system missed the empty cans every rainy day. Our engineers waited for three days before they found that the abnormal reflection of the tank was caused by the change in humidity in the workshop. Now the system has its own environmental compensation algorithm, which is like installing a "weather forecast skin" on the equipment, and can maintain a detection accuracy of more than 99% even in the rainy season. When the customer visited again, he let it slip: "Since using this system, our quality control department has started to have two days off."
What happened last Friday was even more amazing. A pharmaceutical company was in a hurry to package two specifications of granules, and the new operator entered the parameters in reverse. Unexpectedly, the automatic packaging system suddenly popped up an early warning prompt, and forced the 3-gram and 5-gram packages to the correct track. Later, I checked the log and found that the dynamic weighing module automatically triggered the error correction program when it was 0.2 grams lighter than the standard parameter-this sensitivity is more reliable than the fingers of the old quality inspector!
When I was packing up my tool bag and preparing to go off work, I caught a glimpse of the new samples of special-shaped packaging boxes in the workshop. There are triangular cone-shaped tea bags, soaps with embossed patterns, and dog chews that imitate tree branches. Master Liu was doing a "physical examination" of the automatic packaging system. The robotic arm deftly manipulated these strange-looking packages, just like playing with a set of high-tech building blocks. I suddenly remembered what the customer said: "There is nothing that cannot be packaged here!"
