Recently, our factory's technical team has taken on another tough task! After visiting more than 20 food and pharmaceutical companies, we found that many customers face two major problems when using metering and packaging machines: accuracy fluctuations caused by differences in material properties, and time-consuming debugging during production changes. In response to these industry pain points, we have launched a new generation of intelligent metering and packaging machine solutions, using real technology upgrades to make packaging production lines more "smart".
Dynamic compensation technology solves the problem of accuracy
When traditional metering and packaging machines encounter materials with poor fluidity, they often experience blockage or metering deviations. Last month, a condiment company in Zhejiang reported that their chicken essence packaging always fluctuated in the range of ±3 grams, resulting in monthly material losses exceeding expectations. Our engineers brought the improved metering and packaging machine to the factory for testing. Through dynamic compensation technology, they sensed the material status in real time and automatically adjusted the feeding speed and vibration frequency. Now the customer's workshop director laughed and joked: "This machine can read the eyes better than the old master, and can accurately separate the condiment powder that is connected to the block!"
One machine for multiple uses, flexible production is not a dream
Multi-material adaptability is the focus of this upgrade. We redesigned the modular structure of the metering unit. For example, customers in milk powder factories need to process granular lactose and fine powder base materials at the same time. They can quickly switch by simply replacing two specifications of metering hoppers. What's more considerate is that we have preset the process parameters of more than 20 common materials in the control panel. The operator Lao Wang said: "It took a long time to change the formula before, but now it's as simple as choosing a mobile phone wallpaper."
Standardized process makes quality rock-solid
Process standardization is the unique feature of our factory's solution. When we renovated the production line for a pharmaceutical factory in the southwest last year, we found that the thickness difference of the same batch of medicinal material slices would affect the metering accuracy. Now each factory equipment is equipped with a self-learning database, which can automatically optimize the packaging rhythm based on historical data. The customer quality director specifically mentioned: "The sampling pass rate has remained above 99.6% for three consecutive months, which was unthinkable before."
Visible energy consumption optimization
Energy consumption optimization is not only reflected in the equipment itself. Our innovative two-stage power system can automatically switch to energy-saving mode when the metering and packaging machine is unloaded. A puffed food company in Hebei has calculated that the comprehensive electricity cost of the production line is nearly 20% lower than that of the old equipment. A striking green logo is posted on the wall of the workshop: "Every eight hours of work of this machine is equivalent to planting two trees for the earth."
With the growth of personalized demand in the consumer market, companies have higher and higher requirements for the flexible production capacity of metering and packaging machines. The intelligent diagnosis system that our factory is developing has entered the actual testing stage. In the future, the equipment will be able to autonomously identify common faults and push solutions. If you are looking for a packaging solution that can hold a variety of materials and keep the cost red line, please feel free to visit our workshop. See if this thinking metering and packaging machine can become the new trump card on your production line!
