When squatting in the workshop to debug a new machine, customers always ask the same question: "Why is your fully automatic paper packaging machine more "obedient" than others?" This is really a point! As a technician who has followed the development of three generations of equipment, today I will take everyone to open the machine cover and see how our factory uses hard-core technology to make paper packaging equipment "both smart and durable".
1. Intelligent control system: let the machine grow "eyes" and "brains" When installing the machine for a customer in Hangzhou last year, their workshop director Lao Zhou stared at the control screen and muttered: "Why is this interface like a game console?" He really got it right! The core logic of the intelligent control system we installed for the fully automatic paper packaging machine is "let the equipment think for itself". Ordinary equipment will stop working when the cardboard is slightly warped. Our machine can automatically correct the feeding angle through high-sensitivity sensors, and "feel" the cardboard to go through the process like a master.
The most amazing thing is the self-learning function. When debugging for the Yunnan Flower Cake Factory last month, they needed to stick anti-counterfeiting labels on the edges of their special-shaped boxes. Our engineers recorded the manual operation twice on site, and the system remembered the labeling trajectory. The customer joked: "Is this machine a spirit?" In my opinion, this is what an intelligent control system should be capable of - understanding standard processes and being able to cope with "fancy operations".
2. Modular design: Playing with the production line like building blocks
Customers often complain: "Buying a piece of equipment is like marrying a wife, you have to be faithful to her." We listened to this. When developing fully automatic paper packaging machines, the core unit is deliberately made into a detachable module. Last week, a customer in Guangdong wanted to connect the folding unit to the old production line. Xiao Wang from the technical department led a team to complete the reorganization in two hours. The customer took a video and sent it to the group: "This is the real freedom of precision of packaging machinery!"
This design also has a hidden benefit-repair is no longer "breaking bones". In the early years, the whole machine had to be shut down when the equipment failed. Now we replace the module that alarms. Last year's Double Eleven, the glue gun module of a customer in Henan suddenly broke down. We delivered a new module overnight, and they replaced it and resumed production. No order was delayed.
3. Energy consumption optimization: install "energy-saving small motor" on the equipment
In the industry, it is always said that environmental protection is "face-saving", but we want to make it "substantial". The transmission system of the new generation of fully automatic paper packaging machines uses a "local method"-Master Zhang's thirty years of experience in repairing machines is written into an algorithm to let the motor know when to exert force and when to be lazy. After comparing the data, the Shandong carton factory found that under the same output, our equipment saves nearly 30% of electricity than their old machines. The boss directly called to add two orders.
Even better is the heat recovery design. In the summer, the workshop of a customer in Suzhou always has to turn on the air conditioner to cool down the equipment. After using our machine, the exhaust hot air is guided to the drying channel for secondary use. After calculating the accounts, the customer's financial lady was happy: "This energy consumption optimization is so good that the electricity bill can be read as a love letter!"
Technical people's persistence:
In these years of R&D, we are stubborn - technological breakthroughs are not vases in the laboratory, they must be able to be beaten in the workshop. I remember that when the first generation of fully automatic paper packaging machines was tested, the folding accuracy was always 0.5 mm. The old masters were very competitive, adjusting parameters during the day and flipping drawings at night, and they grinded the error to a level that was difficult to distinguish with the naked eye. Now watching customers use our equipment to wrap jewelry gift boxes, those 0.1 mm-level precise folding is the best reward for us.
If you are also looking for packaging equipment that can both "embroider" and "forge iron", welcome to our factory. Listen to the rhythm of the fully automatic paper packaging machine running at a constant speed, touch the sharp corners of the packaging box that has just come off the line, and you will definitely feel the hard power of "packaging machinery precision". After all, in the eyes of us technical people, the movement of the machine is much more real than the parameters in the PPT!
