As a technician who has been working in the ply-pack factory for many years, I often hear customers ask: "The packaging requirements of the pharmaceutical industry are too strict, and ordinary equipment cannot meet the standards at all. Can your pharmaceutical vacuum packaging machine solve the problem?" Today, I will talk about how our factory uses professional equipment to tailor solutions for pharmaceutical companies based on actual cases and experience. We know the pain points of pharmaceutical packaging better than you do The pharmaceutical industry has much higher requirements for packaging than ordinary commodities. Whether it is tablets, injections or biological preparations, from moisture-proof, light-proof to sterile isolation, every step is related to patient safety. Especially in recent years, the drug regulatory authorities have been increasingly strict in enforcing GMP standards. Many traditional equipment have been frequently faced with the problem of unqualified sampling due to insufficient sealing or incompatible materials.
In response to these problems, our factory's R&D team visited hundreds of pharmaceutical factories and finally locked the core breakthrough point on the upgrade of the pharmaceutical vacuum packaging machine. By optimizing the cavity structure, using medical-grade stainless steel, and combining the dynamic pressure monitoring system, our equipment can not only achieve 99.9% vacuum stability, but also adapt to special packaging materials such as aluminum foil and composite film, completely solving the problem of excessive residual oxygen rate.
Why choose our pharmaceutical vacuum packaging machine?
.Strict sterility guarantee
The core mission of the pharmaceutical vacuum packaging machine is to isolate pollution. We have equipped the equipment with a two-stage filtration system and a positive pressure clean cavity to ensure "zero intrusion" of dust and microorganisms during the packaging process. A cooperative pharmaceutical factory reported that after switching to our equipment, the product microbial detection failure rate was directly reduced to zero.
Intelligent response to complex needs
In response to the production trend of small batches and multiple varieties, our pharmaceutical vacuum packaging machine supports one-click switching of parameter templates. Whether it is a 10ml vial or a 500g raw material powder, it only takes 3 minutes to complete the specification adjustment, and the efficiency is increased by more than 40%.
The secret of long-term stability
Pharmaceutical companies are most afraid of "three-day minor repairs and five-day major repairs" of equipment. Our mechanical engineers added self-lubricating bearings and redundant designs to the transmission module, and the life of key components was extended to 1.5 times the industry average. An old customer joked: "This machine is more durable than the operator in our workshop!"
Not only equipment, but also a full-process solution
Many customers initially only focused on the pharmaceutical vacuum packaging machine itself, but after cooperation, they found that our value is far more than that. For example, last year a vaccine manufacturer urgently needed to complete the production line transformation within 30 days. We not only provided customized equipment, but also sent a technical team to optimize the packaging material feeding, finished product testing and other links on site, and finally helped the customer pass the GMP acceptance 5 days ahead of schedule.
In addition, in view of the characteristics of Chinese herbal medicines that are easy to absorb moisture and health products that are easy to oxidize, we have developed a medical vacuum packaging solution with nitrogen replacement function. By precisely controlling the gas mixing ratio, the shelf life is extended by an average of 6-8 months, and the customer's e-commerce return rate is reduced by 15%.
Trust comes from details, strength comes from precipitation
In the workshop of the ply-pack factory, each medical vacuum packaging machine must undergo 72 hours of uninterrupted simulation testing before leaving the factory: from a high temperature and high humidity environment of 40¡æ to an extreme start and stop of 12 times per minute. Only equipment that passes all the "devil tests" will be affixed with a certificate of conformity. After visiting, an industry senior exclaimed: "You have turned the 'anxiety list' of pharmaceutical companies into technical parameters. This is true professionalism!"
If you are looking for medical packaging equipment that can meet current needs and adapt to future upgrades, please feel free to contact us. The ply-pack team is willing to use 20 years of technical accumulation to build a safety line for your products.
