Recently, many customers have asked me: "Xiao Zhang, your factory always says that it can make customized packaging machines, to what extent can it be "customized"? "Today I will show you how these "thinking" packaging equipment in our workshop can really make the production line "live".
The case just delivered to a nut company in Northeast China last week is very typical. Their original weighing and packaging line was stuck every now and then, and they changed three equipment suppliers but failed to completely solve it. Our engineers squatted on the site for three days and found that conventional equipment could not handle pine nut shells with irregular openings. Finally, the customized spiral feeding system is equipped with a flexible vibration plate. Now it can stably process 2.8 tons of raw materials per hour, and the failure rate has dropped to less than 0.3%. When accepting the product, Mr. Wang, the customer, slapped his thigh and said, "I should have found a smart equipment factory like you!" In fact, we have seen too many pain points in this industry. Daily chemical companies often encounter inaccurate positioning of special-shaped bottles and cans, the pharmaceutical industry has strict requirements on cleanliness, and food factories are always changing packaging styles. Ordinary equipment is like mass-produced suits, which look crisp but never fit. Our customized packaging machine is more like tailor-made clothes - from the feeding system to the end stacking, 28 core modules can be reorganized on demand. Just like the constant temperature wrapping line designed for the chocolate factory, even the conveyor belt has a built-in temperature control layer, which completely solves the problem of easy melting and sticking of chocolate in summer. The biggest change in recent years is that we have equipped the equipment with a "learning brain". The newly put into production intelligent packaging production line can automatically memorize the parameters of different products, and the line change time is compressed from the original 45 minutes to less than 10 minutes. Last month, I made a flexible packaging equipment for a foundry in Guangdong. The same production line can handle the switch from 50g bagged snacks to 5L barreled raw materials, helping them to receive orders from three new customers.
Some colleagues may ask: Is it troublesome to maintain so many customized equipment? This is exactly why we insist on modular design. Each customized packaging machine is like a Lego building block, with standardized core components and replaceable key parts. Last year, the old production line renovated for a Northwest dairy company retained the original transmission architecture and only upgraded the intelligent detection module, saving 40% of the cost, and the detection accuracy was improved by two levels.
Recently, a batch of export equipment is being debugged in the workshop, and the customer is a spice processing factory in Southeast Asia. The humidity in their workshop has been above 85% for a long time, and ordinary equipment will rust within half a year. We added a moisture-proof coating to the customized stainless steel body, and even the circuit board was sealed. Looking at these customized packaging machines that are about to travel across the ocean, I feel more and more that this industry needs more "targeted" solutions.
In the final analysis, packaging equipment is not a cold iron lump. In the eyes of our factory masters, every customized packaging machine should be like the needle and thread in the hands of an old tailor - it should understand the characteristics of the fabric and the habits of the wearer. If you are also worried about the "acclimatization" of the production line, you may as well come and have a chat. Perhaps our next cooperation will make your packaging line truly "live" with personality.
