In response to higher requirements for packaging efficiency and quality in the food, daily chemical and other industries, Ply-pack Factory recently formally established a special technical research team for "high-speed pillow packaging machine precision optimization", focusing on core indicators such as equipment stability and sealing accuracy, promoting the iterative upgrade of high-speed pillow packaging machine performance, and helping customers cope with diversified production challenges.
Project background: market-driven technological innovation
In recent years, with the surge in consumer market demand for small-size and multi-category packaging, high-speed pillow packaging machines have become core packaging equipment in the fields of snack foods, daily chemical products, medical devices, etc. with their high efficiency and high compatibility. However, in continuous high-speed operation, some equipment still has problems such as packaging dislocation and fluctuations in film material loss rate. To this end, XX Factory integrates R&D, production and quality control teams to launch special technical research, aiming to break through the precision bottleneck and enhance the market competitiveness of customer terminal products.
Research direction: Targeting the common pain points of the industry
This technical optimization project revolves around the four core modules of the high-speed pillow packaging machine:
Dynamic positioning accuracy improvement
By optimizing the servo control system and transmission structure, the mechanical vibration during high-speed operation is reduced to ensure that the positioning error of the material in the conveying and forming links is lower than the general industry standard.
Enhanced sealing process stability
According to the heat sealing characteristics of different film materials (such as composite film and aluminized film), an adaptive temperature control algorithm is developed to avoid lax sealing or material carbonization problems and extend the continuous operation time of the equipment.
Material adaptability expansion
Upgrade the correction and tension control system to be compatible with thinner and lighter environmentally friendly packaging materials, reduce film waste and meet the needs of sustainable development.
Intelligent operation and maintenance support
Integrate equipment health monitoring module, real-time feedback of key component wear data, early warning of potential failures, and reduce customer downtime maintenance costs.
Technical path: Collaborative breakthrough between industry, academia and research
The project team will adopt a three-stage promotion strategy of "theoretical modeling-simulation test-production line verification":
Theoretical end: Cooperate with the mechanical engineering team of universities to establish a kinematic and dynamic simulation model of a high-speed pillow packaging machine, and accurately locate the vibration source and error accumulation node;
Application end: Build a test platform in the existing production line to simulate the extreme speed and complex working conditions, and verify the reliability of the optimization solution;
Iteration end: Based on the real-life feedback from customers, continuously improve the equipment parameter database to ensure that the results of technology upgrades are quickly implemented.
Expected results: Empowering customer value enhancement
This high-speed pillow packaging machine precision optimization project is expected to achieve three core goals:
The qualified rate of finished packaging products will be significantly improved, reducing the risk of returns caused by appearance defects;
The overall equipment efficiency (OEE) will be further improved to support customers' flexible needs for accepting urgent orders and short orders;
Energy consumption and material loss will both decrease, helping customers achieve the dual goals of cost reduction and efficiency improvement and environmental compliance.
In the future, Ply-pack will continue to deepen the research and development of high-speed pillow packaging machine technology, drive the industry's intelligent and green transformation with innovation, and provide more reliable packaging solutions for global partners.
