Recently, our workshop has set off a wave of "equipment care fever". As an old employee on the production line, I have personally experienced this packaging machine transmission system maintenance action with the participation of all employees, and I really feel that a deep maintenance can really make the equipment "reborn"!
From "passive maintenance" to "active protection"
At the regular meeting last month, the factory director's words awakened us: "The maintenance of the packaging machine transmission system is not a 'one-man show' of the maintenance team, but a 'concert' of the whole factory!" In the past, we always thought that equipment maintenance was the job of technicians. It was not until I saw the engineers dismantling the transmission box with my own eyes - those gears worn due to insufficient lubrication and bearings full of sludge that I realized how much the cost of daily neglect was.
Now, our factory is implementing the "all-staff equipment maintenance" mechanism. From operators to quality inspectors, everyone must learn basic maintenance knowledge. I followed the technical backbone Lao Li to learn for half an hour, and mastered the practical skills of transmission chain tightness detection and bearing abnormal noise identification. Lao Li said honestly: "If the preventive maintenance process is in place and the equipment is less 'tantrums', our production capacity can be stabilized!"
The "trio" of deep maintenance
The core of this action is the "full-link upgrade" of the maintenance of the packaging machine transmission system. The technical team has developed a scientific lubrication cycle management plan:
Precise lubrication: According to the load characteristics of the equipment, the traditional "one-size-fits-all" refueling mode is changed to differentiated lubrication by region, such as high-temperature resistant grease for high-speed gear sets and anti-corrosion formula for low-speed bearings;
Collaborative cleaning: Our team is responsible for cleaning the transmission box oil stains, using special cleaning agents to thoroughly remove the old dirt, even the debris in the corners;
Dynamic monitoring: The technical team installed vibration sensors on each device to monitor the status of the transmission system in real time and warn of potential problems in advance.
"Surprising feedback" after maintenance
What surprised me most was the chain effect brought about by the maintenance of the packaging machine. The "creaking" noise that always existed when the equipment was running before disappeared, and the rhythm of the production line was obviously smoother. Xiao Wang from the quality inspection team said: "The positioning accuracy of the conveyor belt has been improved, and the product misalignment rate has been greatly reduced!" And Lao Zhang from the maintenance team was even more grinning: "This month, the number of emergency repair orders has decreased by 40%, and I can finally free up my hands to optimize the preventive maintenance process."
Written in the end: Maintenance is a "long-term course"
Nowadays, "packaging machine transmission system maintenance" has become a high-frequency word in our factory. Morning meetings share maintenance experience, lubrication cycle management tables are posted on the wall, and even the canteen TV is playing equipment maintenance animations in a loop. This atmosphere of full participation reminds me of the words that the factory director often says: "Equipment is a guy who eats, if you fool it, it will torment you!"
This deep maintenance action not only revitalized the equipment, but also made each of our ordinary employees the "health steward" of the equipment. I heard that there will be a "maintenance skills competition" next month, and I am ready to go - after all, the happier the machine that I personally care for runs, the more prosperous our lives will be!
