In order to further respond to the national "dual carbon" goals and improve the energy efficiency of the production line, the ply-pack factory recently completed a comprehensive technical upgrade of the packaging machine servo drive system. This transformation focuses on the core power unit of the packaging machine. By optimizing the servo drive control logic and energy recovery mechanism, the energy consumption of the equipment operation is significantly reduced, providing a practical example for the green transformation of the industry.
Intelligent control technology releases the energy-saving potential of packaging machines
When traditional packaging machines are running at high speed, the servo motor often generates additional energy consumption due to load fluctuations. The upgraded servo drive system dynamically senses the working status of the packaging machine and matches the output power in real time to avoid ineffective energy loss. At the same time, the intelligent sleep mode is introduced to automatically switch to a low-power state during the standby interval of the packaging machine, further reducing no-load power consumption.
Multi-link collaborative optimization to create an efficient and energy-saving production line
In addition to hardware upgrades, the factory conducts a systematic analysis of the packaging machine production process and customizes energy-saving solutions for material transmission, positioning and packaging. For example, in the process of frequent start and stop of the packaging machine, the servo drive system reduces mechanical impact and current peaks through smooth acceleration and deceleration control, extending the life of the equipment while reducing comprehensive power consumption.
Green manufacturing is further advanced to help the sustainable development of the industry
As the core equipment of the production line, the energy consumption performance of the packaging machine directly affects the carbon footprint of the factory. The successful application of the servo drive system this time marks a key step for the factory in the field of integration of intelligent equipment and environmental protection processes. In the future, the team will continue to explore technologies such as thermal energy recovery and photovoltaic energy storage for packaging machines to build a resource recycling system.
The ply-pack factory has always adhered to the concept of "technology-based consumption reduction and lean production". The upgrade of the packaging machine servo drive system not only reduces production costs for customers, but also demonstrates the company's determination to practice social responsibility. Industry partners are welcome to discuss new paths for green smart manufacturing!
