A well-known beverage company introduced the fully automatic liquid filling machine intelligent upgrade solution provided by the ply-pack packaging machine factory, achieving a daily production capacity of more than 520,000 packages on two production lines, and the package damage rate dropped from 1.5% to 0.3%, setting a new benchmark in the industry. This upgrade is centered on aseptic cold filling technology, combined with flexible packaging systems and AI intelligent detection, to comprehensively break through the bottleneck of beverage mass production efficiency and quality.
Technology upgrade: three major innovations of liquid filling machines
Aseptic cold filling process
Using supercritical CO₂ low-temperature filling technology (temperature ≤25¡æ), combined with nano-oxygen barrier coating packaging materials, the yellow substance retention rate of low-temperature products such as corn juice and plant-based beverages is increased to 95%, and the shelf life is extended to 12 months
Flexible packaging system
The liquid filling machine integrates multi-form packaging modules, supports one-click switching of cup packaging, self-supporting bags, spout bags and other forms, shortens the production change time to 30 minutes, and adapts to the needs of multiple scenarios such as convenience store fresh food cabinets and cross-border e-commerce.
Intelligent collaborative control
By optimizing the start and stop parameters of the production line through dynamic algorithms, the efficiency of dual-line collaborative operation is increased by 30%, the daily filling time is compressed to 7 hours, and the unit energy consumption is reduced by 22%.
Efficiency breakthrough: the core value of liquid filling machines
Capacity leap: After the transformation, the daily production capacity of the single line reaches 260,000 packages, and the dual-line collaboration achieves 520,000 packages/day; Cost optimization: The residual rate of filling wall hanging is reduced from 5% to 0.8%, and the comprehensive production cost is reduced by 15%; Packaging reliability: The AI visual inspection system monitors the liquid level and sealing quality in real time, the interception rate of defective products is 99.5%, and the compressive strength of the transportation link is increased by 40%. Application scenario: Full category adaptation of liquid filling machines
Ply-pack liquid filling machines have been successfully applied to:
Cold chain ready-to-drink products: Through oxygen barrier packaging and cold filling technology, 72-hour full-process cold chain freshness management is achieved, and the breakage rate is zero; High value-added beverages: 100ml-1L full-specification precise filling, error rate ≤0.5ml, to meet the mass production needs of high-end juices and functional beverages; Cross-border transportation products: Salt brine corrosion-resistant packaging boxes have passed international tests, and the leakage rate is less than 0.01%. Customer testimony: Liquid filling machines enable business growth
The production director said: "Ply-pack''s liquid filling machine not only solves the wall-hanging waste problem of traditional equipment, but also compresses the new product development cycle from 2 months to 7 days through flexible production lines." After the upgrade, the company''s e-commerce channel repurchase rate increased by 70%, and successfully undertook OEM orders from multiple international brands. The ply-pack packaging machine factory has been deeply engaged in the research and development of liquid filling machines for many years. This cooperation marks its leading position in the field of intelligent beverage packaging.
