I. Product Core Positioning
Secondary Packing Palletizing is an intelligent secondary palletizing system designed by the fly-pack factory for post-process packaging and warehousing automation. It focuses on high-speed palletizing, pallet optimization and pallet transfer of finished boxes/boxes, and is suitable for large-scale production needs in industries such as food, daily chemicals, and medicine. The Secondary Packing Palletizing equipment supports seamless connection with the front-end packaging line (such as heat shrink machines and automatic cartoning machines). The single machine processing speed reaches 100 boxes/hour, and the compatible carton size range is 200-800mm×150-600mm×100-400mm. The stacking accuracy is ±1.5mm, and it meets ISO 9001 and GMP certification standards.
II. Core Technology Advantages
High-speed box sorting and flexible stacking
Secondary Packing Palletizing uses a servo-driven box sorting system and a multi-axis robot arm to work together, supporting 6-12 channel synchronous sorting, with 8 preset standard pallet types (such as stacking and staggered), stacking height ≤2.2m, maximum load-bearing 1,200kg, and adapting to different production line beats and pallet specifications (European standard/American standard).
Intelligent detection and dynamic deviation correction
Visual positioning system: Secondary Packing Palletizing uses a 3D camera to identify the size and posture of the box in real time, automatically optimize the grasping path, and solve the misalignment problem of special-shaped packaging (such as gift boxes and combination boxes); Pressure feedback compensation: Secondary Packing Palletizing integrates sensors to monitor the load of the robot arm in real time, and the grasping force error is ≤±5% to avoid deformation or damage of the box.
Energy saving and operation and maintenance optimization
Low power consumption design: The standby power consumption of Secondary Packing Palletizing is ≤1.2kW, which saves more than 12,000kWh of electricity per year and supports 24-hour continuous operation; Modular type change: Secondary Packing Palletizing completes box type switching within 15 minutes, and is flexible to adjust from 200mm small box packaging to 800mm large industrial box packaging.
III. Industry application scenarios
Secondary Packing Palletizing is suitable for the following fields with high compatibility and stability: Food industry: High-speed stacking of 24-bottle beverage boxes, suitable for 150 bottles per minute production line, and supports the linkage of heat shrink film and pallet; Daily chemical field: Automatic palletizing of laundry detergent combination gift boxes, compatible with multi-category mixed line production and AGV transfer; Pharmaceutical industry: Mixed palletizing of pharmaceutical aluminum-plastic panels and instructions, in line with GMP clean workshop standards.
IV. Technical parameters and configuration
Item |
Parameter/Function |
Processing speed |
80-100 boxes/hour (single channel) |
Box size adaptation |
200-800mm×150-600mm×100-400mm |
Positioning accuracy |
±1.5mm (visual system) |
Power requirement |
380V/50Hz, power ≤18kW |
Machine size |
6500×3500×4800mm (304 stainless steel body) |