I. Product Core Positioning
CJD1000K Bulk Bag Packing Machine is a fully automatic ton bag packaging equipment designed by ply-pack factory for 1,000 kg bulk material packaging. It is suitable for the packaging needs of powders, granules and ultra-fine materials with large fluidity differences in industries such as chemicals, building materials, and new energy. The equipment integrates the entire process of automatic bag hanging → filling → compaction → sealing → palletizing. The maximum load of a single bag is 1 ton, and the packaging efficiency is 25 bags/hour. It supports anti-static, explosion-proof and aseptic environment customization, significantly reducing manual intervention and material loss.
II. Core Technology Advantages
1.AI precise filling and anti-loose bag control CJD1000K Bulk Bag Packing Machine is equipped with an AI dynamic weighing system, which analyzes the material fluidity in real time and adjusts the filling speed (0.5-2m³/min). The measurement accuracy reaches ±0.2%, and it is suitable for dust-prone materials such as lithium carbonate and mineral powder. The double-screw compaction module can increase the stacking density in the bag by 15%, and combined with the AI anti-loose bag monitoring system, the damage rate in long-distance transportation is reduced by 90%.
2. Modular dust control and safety protection
Fully enclosed filling bin: Adopts negative pressure dust removal + nano filter element technology, dust overflow rate ≤0.05%, complies with GMP and ATEX explosion-proof standards, and is suitable for pharmaceutical raw materials and flammable and explosive chemical packaging.
Intelligent safety system: Equipped with overload shutdown, bag mouth offset alarm and one-button emergency pressure relief function, supports remote PLC monitoring and fault self-diagnosis.
3. Multi-scenario adaptation and fast changeover
The equipment supports 500-1000kg bag type (bag mouth size 300-800mm), can quickly switch the material of ton bags (PE woven bags, anti-static coated bags, etc.), and the changeover time is ≤15 minutes; the double-station palletizer has a maximum stacking height of 6 layers, and is compatible with pallets and AGV conveyor lines.
III. Industry application scenarios
CJD1000K Bulk Bag Packing Machine achieves efficient packaging in the following fields with its high load and intelligent characteristics:
·Chemical industry: Moisture-proof and sealed packaging of lithium battery positive electrode materials and engineering plastic particles, suitable for dust-free filling of ultrafine powders (particle size ≤50μm).
·Building materials field: Ton bag filling of cement and gypsum powder, with a single machine daily processing capacity of more than 200 tons and a 40% increase in stacking stability.
·New energy industry: Anti-static packaging of polysilicon powder and graphite negative electrode materials, AI compaction module to avoid stratification and agglomeration.
·Food and medicine: Clean filling of starch and APIs, fully enclosed design passed HACCP and FDA certification.
IV. Technical parameters and configuration
Item |
Parameter/Function |
Packing capacity |
500-1000kg (customizable to 1500kg) |
Packing speed |
20-25 bags/hour (double-station synchronization) |
Weighing accuracy |
±0.2% (dynamic compensation technology) |
Power requirement |
380V/50Hz, power ≤18kW |
Machine size |
6800×4500×6000mm (304 stainless steel body) |