Recently, our factory's independently developed "Third Generation Packaging Machine Heat Sealing Knife Module Improvement Plan" stood out in the 2023 Municipal Industrial Design Innovation Award selection and won the third prize! This achievement is not only an affirmation of our technical team's years of hard work, but also provides customers with a more efficient and durable heat sealing solution.
Starting from the pain point: Why improve the heat sealing knife module?
In the production line of packaging machines, the heat sealing knife module is the core component that determines the quality and efficiency of sealing. In the past, customers often reported that traditional heat sealing knife modules had problems such as uneven sealing, high energy consumption, and easy wear of the knife head. In response to these common pain points in the industry, our factory's technical team went deep into the workshop and combined with thousands of hours of equipment operation data (Note: industry general description) to decide to systematically improve the packaging machine heat sealing knife module.
"Our goal is simple - to make the heat-sealing knife module smarter and longer-lasting!" said Zhang Gong, the project leader, when sharing the original intention of the research and development.
Highlights of the Improvement Plan: Taking into account both efficiency and durability
Speaking of the core of this improvement, we focus on three major directions:
Structural Optimization: Redesign the blade head curvature and pressure distribution of the heat-sealing knife module to reduce material wrinkles during sealing and improve sealing consistency;
Material Upgrade: Adopt the industry-leading composite coating process to enhance the anti-sticking and high-temperature resistance of the blade head and reduce the cost of frequent replacement of accessories;
Intelligent Temperature Control: By optimizing the layout of the temperature sensor, the dynamic adjustment of the working temperature of the heat-sealing knife module is realized to avoid energy waste caused by overheating.
What makes us even more proud is that the improved packaging machine heat-sealing knife module has performed well in actual testing - the sealing pass rate has been significantly improved, and the blade life has been extended to more than 1.5 times the industry average (Note: industry general comparison), and it is suitable for a variety of film materials to help customers flexibly respond to diversified packaging needs.
Customer recognition: The improvement plan has been put into practice
At present, packaging machines equipped with the third-generation heat-sealing knife module have been put into use in many fields such as food and daily chemicals. A dairy company that has cooperated for many years has reported: "The failure rate of the upgraded heat-sealing knife module has dropped significantly. After the sealing efficiency has been improved, the rhythm of our production line has become more stable!"
Customer trust is always the driving force for our progress. The award-winning packaging machine heat-sealing knife module improvement plan is not only a technical "transcript", but also a microcosm of our factory's commitment to "solving practical problems with innovation".
Future Outlook: Continue to deepen the core technology of packaging machines
The recognition of the Industrial Design Innovation Award has made us more determined to invest in technology. In the future, our factory will continue to explore intelligent and energy-saving upgrade paths around core modules such as packaging machine heat-sealing knife modules, and at the same time strengthen the industry-university-research cooperation with universities and industry associations to promote the packaging equipment industry to move towards high-end.
