Recently, a pet products company from Indonesia visited our factory and conducted in-depth technical contacts on the cat litter ton bag packaging project. The customer focuses on the production of environmentally friendly cat litter and plans to improve export efficiency by upgrading packaging equipment, and ensure the moisture-proof and transportation stability of the product in tropical climates. Our company customized an automated solution with ton bag packaging machine as the core for it, and successfully won customer recognition.
Project background: Packaging challenges in tropical environments
As a typical tropical country, Indonesia has a high temperature and high humidity climate throughout the year, which puts higher requirements on the storage and transportation of cat litter products. The customer's existing packaging line relies on manual bagging and sealing, which is inefficient and susceptible to moisture, resulting in problems such as agglomeration and powder leakage during transportation. To this end, the customer urgently needs a set of automated equipment that supports large-capacity ton bag packaging, has moisture-proof sealing capabilities, and is suitable for multiple specifications of bags.
Solution: Core technology breakthrough of ton bag packaging machine
In response to customer needs, our technical team proposed a dual solution of "modular ton bag packaging machine + environmental adaptability optimization". The equipment adopts an integrated frame design, integrating automatic weighing, dust removal and sealing functions, and can quickly complete the task of 500kg to 1500kg cat litter ton bag packaging. The core advantages include:
Fully automatic weighing and filling system: The ton bag packaging machine monitors the filling volume in real time through high-precision sensors, and the error rate is much lower than the general industry standard, avoiding weight deviation caused by manual operation.
Multi-layer moisture-proof sealing technology: For tropical climates, the equipment is equipped with a double-layer heat sealing device, the inner layer blocks water vapor penetration, and the outer layer strengthens the pressure resistance of the bag mouth to ensure the integrity of the packaging during sea transportation.
Flexible adaptability to multiple bags: By replacing the fixture and the guide module, the same ton bag packaging machine can be compatible with a variety of materials such as woven bags and film bags to meet the diversified order needs of customers.
Customer feedback: Efficiency and stability are both improved
During the field investigation, customers focused on the operation continuity and failure rate of the ton bag packaging machine. Our company demonstrated the performance of the equipment through a simulated filling test: from empty bag loading, automatic positioning to filling and sealing, no manual intervention is required throughout the process, and 12-15 standard ton bags can be packaged in a single hour. Customer representatives particularly recognized the multi-stage dust removal design of the equipment, saying that it "greatly reduced workshop dust pollution and complies with Indonesian environmental protection regulations."
Industry value: standardized packaging promotes global layout
This cooperation marks the further penetration of domestic ton bag packaging machines in the Southeast Asian market. Through standardized and intelligent packaging processes, customers have successfully shortened the export cycle of cat litter products by about 30%, and significantly reduced the risk of after-sales claims caused by packaging defects. In the future, our company will continue to optimize the intelligence level of ton bag packaging machines and provide cost-effective packaging technology support to more overseas companies.
