I. Product Core Positioning
Double Station Secondary Packing Machine is a dual-station intelligent equipment developed by the Ply-pack factory for the needs of high-speed secondary packaging and production line integration. It is suitable for the collective packaging scenarios of boxed, canned and bottled products in the food, daily chemical, pharmaceutical and other industries. The Double Station Secondary Packing Machine integrates the dual-channel synchronous operation function, supports the whole process of unpacking → packing → sealing → palletizing, and the single-machine packaging speed reaches 120 boxes/minute. It is compatible with a variety of packaging materials such as cartons, shrink films, and pallets, which significantly improves the automation level of the production line and packaging consistency.
II. Core Technology Advantages
1.Double-station collaboration and AI dynamic scheduling
Double Station Secondary Packing Machine uses AI algorithms to allocate dual-station tasks in real time, and simultaneously processes products of different specifications (such as 250mL bottles and 1L boxes), with a packaging switching time of ≤30 seconds. The visual positioning system has an accuracy of ±0.5mm, combined with the flexible robotic arm adaptive grasping technology, it can accurately match the needs of special-shaped packaging (such as gift box sets). 2. Energy saving and modular design
Multi-packaging material compatibility: Double Station Secondary Packing Machine supports corrugated boxes (thickness 1-5mm), PE shrink film (thickness 50-150μm) and environmentally friendly biodegradable pallets, and the dual-channel independent temperature control sealing system (80-180℃) ensures that the sealing strength is ≥50N/cm.
Energy consumption optimization: The servo drive system of Double Station Secondary Packing Machine reduces power consumption by 35%, and the intelligent standby mode saves more than 8000kWh of electricity per year.
3. Clean production and safety protection
Double Station Secondary Packing Machine is equipped with a negative pressure dust removal module (dust overflow rate ≤0.1%) and a food-grade stainless steel body, which meets HACCP and GMP standards; double emergency stop buttons + infrared grating protection system to ensure operational safety under high-speed operation.
III. Industry application scenarios
Double Station Secondary Packing Machine achieves efficient packaging in the following fields with its high flexibility and stability:
·Food and beverage: Multi-piece collective packing of canned and bottled condiments, supporting mixed specifications packaging (such as 6-bottle + gift combination).
·Daily chemical industry: Dust-proof shrink film collective packaging of shampoo bottles and refills, suitable for high humidity workshop environment.
·Medical field: Automated packaging of drug boxes and instructions, clean room certified and supporting batch traceability code printing.
·Electronic products: Shockproof tray packaging of small home appliance accessories (charger + data cable), with stacking accuracy error ≤±1mm.
IV. Technical parameters and configuration
Item |
Parameter/Function |
Packing speed |
100-120 boxes/minute (double-station synchronization) |
Applicable product size |
Length 50-500mm×Width 30-300mm×Height 20-200mm |
Sealing temperature range |
80-180℃ (dual-channel independent control) |
Power requirement |
380V/50Hz, power ≤12kW |
Overall machine size |
Overall machine size 6500×2800×3500mm (304 stainless steel body) |