I. Product Core Positioning
GFP1S1/GFP1S2 is a secondary packaging unit designed by the fly-pack factory for the back-end packaging of automated production lines. It focuses on completing the automatic packing, palletizing, film wrapping and labeling processes of finished boxes/boxes, and is suitable for the efficient packaging needs of food, daily chemicals, pharmaceuticals and other industries. The GFP1S1/GFP1S2 unit supports seamless connection with the front-end packaging machine (such as the GFCKG series), with a single machine processing speed of 60 boxes/hour, compatible with carton sizes ranging from 300-600mm×200-400mm×150-300mm, and a packaging qualification rate of ≥99.8%, meeting ISO 9001 and GMP certification standards.
II. Core technology advantages
Flexible packaging and precise positioning
GFP1S1/GFP1S2 uses a visual positioning system to work with a multi-axis servo manipulator to identify product posture in real time and adjust the gripping path to solve the misalignment problem of special-shaped packaging (such as cosmetic gift boxes and medicine bottle groups), with a packaging positioning accuracy of ±0.5mm.
Modular function expansion
Palletizing optimization : GFP1S1/GFP1S2 supports 4 preset pallet types (such as tic-tac-toe type and rotating staggered type), single pallet height ≤1.5m, maximum load 500kg; Smart wrapping : GFP1S1/GFP1S2 integrates two modes of heat shrinkage/stretching film, temperature control range 50-180℃, film thickness 0.015-0.05mm, and consumable waste rate is reduced by 30%; Error-proofing and traceability : GFP1S1/GFP1S2 is equipped with RFID scanning and inkjet printing system to achieve batch information binding and quality traceability.
Energy consumption and operation and maintenance optimization
Intelligent power saving mode: The standby power consumption of GFP1S1/GFP1S2 is ≤0.5kW, and the annual power saving exceeds 8,000kWh; Fault self-diagnosis: GFP1S1/GFP1S2 displays abnormal codes (such as robot overload, film breakage) in real time through the HMI interface, and the maintenance response time is shortened by 50%.
III. Industry application scenarios
The GFP1S1/GFP1S2 secondary packaging unit is suitable for the following fields with high compatibility and stability:
Food industry: Automatic palletizing of 24-bottle beverage boxes (GFP1S1), suitable for high-speed production lines;
Daily chemical field: Gift box set packaging and heat shrink wrapping (GFP1S2), supporting multi-category mixed line production;
Pharmaceutical industry: Automatic packaging of pharmaceutical aluminum-plastic panels, in line with GMP clean workshop requirements.
IV. Technical parameters and configuration
Item |
Parameter/Function |
Processing speed |
50-60 boxes/hour (single channel) |
Carton size adaptation |
300-600mm×200-400mm×150-300mm |
Positioning accuracy |
±0.5mm (visual system) |
Power requirement |
220V/50Hz, power ≤7.5kW |
Machine size |
5500×2800×3200mm (304 stainless steel body) |